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Problem 2.0 Zetec conversion


antonio31

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Hi,

 

I have done a conversion on my Escort mk6, from 1.6 16v to 2.0 16v Zetec silvertop. The ecu I use is DEEP model from mk1 mondeo, without pats, manual transmision and intern Edis. The engine has a lot of power on acceleration, but when i slow down or when i press the clutch the engine stalls. I also have had a rough idle and stalling issue. I made the led test and i only have the egr system error (327 (O,R,M) EGR feedback signal is/was low), which means that there is no problem with o2 sensor, iscv, maf and other sensors. I have the egr error because i have an aftermarket exhaust manifold and the egr system is not present in the car because i didn't want to drill the stainless steel manifold.

Did anyone know if the engine 1.8 16v 130hp from escort or fiesta had the EGR system?

I wonder if I could put a 1.8 130 hp ecu on my engine if this model doesn't have egr or if you have any other ideas to avoid the egr system.

 

Thans a lot! Have a nice day!

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the 130 lump does come with egr. as mine had it when i got it. i havent fitted mine yet however. have you blanked off all of the egr bits and pieces yeah?

 

Yes, I blanked off the egr hole from the intake manifold.

 

 

I had the same type of issue and so did Ross. Turn out the injectors needed to be refurbed and new seals

 

I will try to check the injectors.

 

Thank you for your answers. From what I understand, the 130hp models have also EGR, so if the problem with the idle is from that error, unfortunately i have nothing to do, because i don't want to drill the stainless steel exhaust manifold to put the whole egr system (i heard that a lot of people had problems with it and i don't see the point to put it).

The best think is to put a standalone but it will cost me too much.

 

Thanks again!

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