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Engine change


Mike-evans

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Not got a hoist yet Marc...

 

Want to get this engine change right and wthl as little snags as possible, so what can I do to help it go easier...

 

Soak exhaust bolts with oil the night before?

 

What is the best way to undo all 3 mounts? Including rear gearbox mount?

 

When fitting the new clutch, what is the best way to align it (never fitted a clutch before)?

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we know your wishbones will come off easy enough,also you exhaust should to,soak the exhaust manifold bolts.

 

Yeah Im sure the wishbones will be easy to remove, could do them blind folded lol...

 

Ps did you get my text?

 

Exhaust nuts should be alright, but no harm in soaking them. They have a coating on them that helps them not to seize on with heat.

 

Alignment tools with clutches are a thing of the past!

 

Without a clutch alignment tool ( not sure if theres one with the clutch kit), whats the best way to align it?

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Hi mate ive just done this so ill say how I did it.

 

Had access to:

tool kit - sockets, spanners, pry bars, screwdrivers etc etc

Hoist

Jack and stands

 

Drop the engine and box in one piece - so much easier

 

Disconnect your air box and piping and get it out your way.

Youll need to unplug the 3 multiplugs for the engine loom aswell as starter loom and theres a few plugs that have there own looms

Coolant hoses.

PAS hoses (leave the metal one bolted to the engine

 

Remember - speedo cable! Oil pressure switch and gear linkages

 

Id leave the inner cvs in box to save it making a mess of your drive

Crack off the hub nuts with the wheels on the ground

 

finally all the mounts are easy bar the rear gearbox mount - youll need to remove the L shape metal bracket that sits on the studs before ill come out and use a pry bar and in general Pee about with it

 

Before it goes in cut about 10mm off the bottom stud! - life so much easier

 

also split the mani and downpipe and leave mani on engine to save risking shearing studs where it matters

Edited by Scort_CVH
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Hi mate ive just done this so ill say how I did it.

 

Had access to:

tool kit - sockets, spanners, pry bars, screwdrivers etc etc

Hoist

Jack and stands

 

Drop the engine and box in one piece - so much easier

 

Disconnect your air box and piping and get it out your way.

Youll need to unplug the 3 multiplugs for the engine loom aswell as starter loom and theres a few plugs that have there own looms

Coolant hoses.

PAS hoses (leave the metal one bolted to the engine

 

Remember - speedo cable! Oil pressure switch and gear linkages

 

Id leave the inner cvs in box to save it making a mess of your drive

Crack off the hub nuts with the wheels on the ground

 

finally all the mounts are easy bar the rear gearbox mount - youll need to remove the L shape metal bracket that sits on the studs before ill come out and use a pry bar and in general Pee about with it

 

Before it goes in cut about 10mm off the bottom stud! - life so much easier

 

also split the mani and downpipe and leave mani on engine to save risking shearing studs where it matters

 

 

cheers :cheers:

 

the new engine hasnt got the manifold attached, so ill have to use mine, so will have to remove the nuts...

 

also, what is the best way to remove gear linkages (forgot about them lol)....

Edited by Mike-evans
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Never once saw a clutch come with an alignment tool and I must have ordered 50+ from loads of different manufacturers.

 

The tools are cheap enough online.

i fitted as 206 clutch the other day and it came with one was most usefull it now lives in my tool box :thumb:

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